Expert Guidance. Right Solutions
Product Feeding Systems
Reliable, high-performance feeding and transport solutions that keep your production lines running smoothly. From automated product feeders to precision conveyors and complete turnkey systems.
Complete Feeding Solutions for Print and Packaging Operations
Whether you’re running a high-volume direct mail operation, managing a packaging line, or operating commercial printing equipment, reliable product feeding is critical to your success. Poor feeding leads to downtime, quality issues, and lost productivity.
The Challenge: Many operations struggle with unreliable feeders that frequently jam, conveyors that cause vibration and affect print quality, or piecing together systems from multiple vendors that don’t integrate smoothly. These problems cost you time, money, and customer satisfaction.
Peak Business Equipment offers proven feeding and transport systems tailored to the demands of production environments. Our solutions handle everything from small envelopes and postcards to large flat boxes and corrugated cartons, delivering consistent performance that keeps your operation running.
Our Product Feeding Solutions
Product Feeders
Automated product feeders are designed to handle a wide variety of materials with minimal jams and maximum uptime.
- Continuous, on-demand, and batch-feed options.
- Up to 20″ Wide Products
- Up to 1/2″ Thick Products
- Up to 40,000 pieces per hour
- Quick setup and changeover
- Stand-alone or integrated operation
- Double-sheet detection options
Conveyors & Transport Systems
Precision transport and conveyor systems are engineered to move products smoothly with minimal vibration for optimal print quality.
- Designed for inkjet printing and labeling applications
- Variable speed and speed-following options
- Modular construction for flexibility
- Minimal vibration for quality printing
- Easy integration with existing lines
Turnkey & Off-Line Systems
Complete integrated solutions combining feeders, inkjet printers, and conveyors into ready-to-run production systems.
- Fully integrated feeder-printer-conveyor
- Offline or inline configurations
- Factory tested and ready to install
- Single-source support and service
- Customized to your application
Key Factors in Selecting Feeding Systems
Reliability & Uptime
Frequent jams and breakdowns destroy productivity. Look for proven designs with features that prevent jams, easy-to-replace wear parts, and robust construction built for production environments.
Material Versatility
Can the system handle your range of products? Consider minimum and maximum sizes, thickness capacity, and whether you need to handle difficult materials like glossy stock, z-folds, or varying thicknesses.
Print Quality Impact
Vibration from conveyors translates directly to print defects. Smooth, stable transport is crucial for achieving high-quality inkjet printing. Look for systems specifically engineered for printing applications.
Integration Ease
Will the feeding system work with your existing equipment? Consider physical dimensions, electrical requirements, control interfaces, and whether you need a turnkey system or individual components.
Speed Requirements
Match feeder and conveyor speeds to your production needs. Oversized systems waste money, while undersized systems create bottlenecks. Consider both average and peak production demands.
Setup & Changeover Time
If you run multiple products, quick changeover is critical. Tool-free adjustments, clear width guides, and simple belt positioning can save hours of downtime during job changes.
Maintenance & Service
Can your team perform routine maintenance? Are parts readily available? Look for systems designed for easy belt changes, accessible components, and suppliers who stock common wear parts.
Total Cost of Ownership
Consider not just purchase price, but ongoing costs: consumables, maintenance, downtime, and productivity. A reliable system that runs consistently often costs less over time than a cheaper alternative.
Common Questions About Product Feeding Systems
What’s the difference between a feeder and a conveyor?
A feeder automatically separates and feeds individual products from a stack into your production line. A conveyor (also called a transport system or base) moves products through the line, typically under or beside printing equipment. Many applications need both: a feeder to introduce products and a conveyor to transport them through the printing process.
Can I add a feeder to my existing inkjet system?
In most cases, yes. Many feeders are designed to integrate with existing equipment through standard control interfaces. We’ll need to understand your current setup, the materials you’re feeding, and your speed requirements to recommend the right solution.
What causes print quality issues with conveyors?
The primary cause is vibration. When a conveyor vibrates, it causes the printhead and substrate to move relative to each other during printing, resulting in blurred or distorted output. Quality conveyors use heavy-duty construction, precision bearings, and vibration-dampening designs to provide stable transport.
How do I know what speed feeder I need?
Start with your required throughput in pieces per hour. Factor in setup time, expected downtime, and whether you need capacity for peak periods. It’s often wise to have 20-30% more capacity than your average need to handle variations and maintain consistent production.
What makes feeding “difficult” materials challenging?
Materials like glossy coated stock can stick together. Z-fold or pre-folded pieces can catch on feed mechanisms. Varying thicknesses within the same job require different separation settings. Quality feeders utilize advanced separation technology and adjustable components to handle these challenges reliably.
Should I buy a complete turnkey system or individual components?
If you’re starting from scratch or replacing an entire line, a turnkey system offers the advantage of factory integration, testing, and single-source support. If you have existing equipment that works well, adding individual components may be a more cost-effective option. We can help you evaluate both approaches.
How long does it take to install and set up a new feeding system?
Individual feeders or conveyors typically take a few hours to a day for basic setup and testing. Complete turnkey systems may require several days for installation, integration, operator training, and optimization. We provide installation support and training to get you up and running quickly.
Not Sure Which Feeding Solution You Need?
Every operation is different. Let’s discuss your specific materials, production requirements, and integration needs to find the right solution.
Most consultations take 15 minutes or less. We’ll ask about your production needs and provide honest recommendations.
